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Additive-Manufactured TPMS Heat Exchangers for Enhanced Heat Transfer Performance

Department of Mechanical Engineering,Graduate School of Engineering Assistant Professor Tomoki Hirokawa

Towards Efficient Cooling of Power Electronics and Semiconductor Devices

This research focuses on enhancing heat transfer performance in heat exchangers by leveraging complex geometries known as Triply Periodic Minimal Surfaces (TPMS). Motivated by the growing demand for effective thermal management in high heat flux applications—such as CPUs, GPUs, and power electronics—the study explores the use of metal additive manufacturing to fabricate TPMS-based heat exchangers. Experimental investigations, particularly targeting pressure drop in gas-liquid two-phase flow, are being conducted to build a design database that supports the development of compact, high-efficiency cooling systems for next-generation electronic and transportation technologies.

Background

Due to the rapid advancement of semiconductor technologies, there is an increasing demand for efficient cooling techniques capable of handling high heat fluxes. In this research, we focus on improving the heat transfer performance of cooling systems for electronic devices, including CPUs, GPUs, and power electronics. By addressing the challenges associated with thermal management in such high-density applications, this work aims to contribute to the development of more reliable and energy-efficient electronic systems.

Detail

In this study, we have developed a technique to apply a special structure known as a Triply Periodic Minimal Surface (TPMS) to heat exchangers. Using this technique, we have fabricated stainless steel heat exchangers through additive manufacturing and are currently acquiring experimental data related to their heat transfer performance. In particular, we have successfully obtained experimental data on pressure drop in gas-liquid two-phase flow, which is difficult to capture through numerical fluid simulations. This effort is contributing to the construction of a design database for heat exchangers utilizing TPMS structures.

Outlook

This study has the potential to contribute to the following applied research areas:

Miniaturization of thermal management devices for electric vehicles

Improvement of efficiency in heat pumps used for air conditioning and waste heat recovery systems

For collaborative research, commissioned research, or technical consultations, contact here.

Department of Mechanical Engineering,Graduate School of Engineering Assistant Professor Tomoki Hirokawa

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https://researchmap.jp/hirokawat

Researcher Information

Research
Journal International Journal of Multiphase Flow
Title Experimental investigation on pressure drop characteristics of adiabatic two-phase flow in a Gyroid-structured channel
Author Tomoki Hirokawa, Hajime Miyata
Member Tomoki Hirokawa, Hajime Miyata
URL https://doi.org/10.1016/j.ijmultiphaseflow.2024.104982
Information on conferences, exhibitions, and other related events The Heat Transfer Society of Japan, Japan Society of Refrigerating and Air Conditioning Engineers, The Japan Society of Mechanical Engineers

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